Fuel Smarter Industrial Growth
Accelerate agility, efficiency and resilience with intelligent automation and strategic industry-focused expertise.
Capabilities
Operational Technologies That Power Modern Manufacturing
SkyIO delivers a full spectrum of industrial automation and integration capabilities that are built to streamline operations, strengthen infrastructure and unlock data-driven performance. Whether upgrading legacy systems or enabling real-time visibility, intelligent tools enable you to operate smarter, faster and with greater resilience.
Services
Designed for Progress and Delivered with Precision
SkyIO’s services are engineered to keep your operations evolving—whether you’re scaling up, tightening compliance or driving plant-wide transformation. With deep field experience and executional precision, we make sure progress isn’t just planned—it’s delivered.
- Batch Process Automation
- Factory Automation
- Manufacturing Cloud
- RTLS & RFID Deployment
- MES Deployment
- Industrial Networking & Cybersecurity
- Safety Services
- Process & Mechanical Design
- Continuous Improvement Consulting and Implementation
- Project Management
- Support & Maintenance Services
- Panel Shop
Industries
Custom Solutions Designed for Industry Needs
Chemical
From batch automation to hazardous environment safety systems, SkyIO helps chemical manufacturers maintain uptime, meet strict regulations and protect assets—without compromising productivity.
Food & Beverage
Enable real-time visibility, quality tracking and traceability to help F&B producers meet FSMA and GFSI compliance while optimizing throughput and minimizing waste.
Consumer Packaged Goods (CPG)
Facing fast-changing demand and SKU proliferation, CPG manufacturers need real-time insight and responsive operations. Keep up and stay ahead with MES, SCADA and other digital tools.
Power & Energy
Semiconductor
Building Materials
Pharmaceutical
Mining
Featured Case Study
From Idea to Impact—See Smart Manufacturing in Action
Explore how SkyIO has delivered tailored automation and control solutions across various sectors. Each case study highlights our commitment to enhancing operational efficiency, ensuring safety and driving innovation.
Case Study
Enabling Remote Factory Acceptance Testing of an Automation System for a Specialty Chemicals Manufacturer
A specialty chemicals manufacturer needed to implement a new control system while social distancing during the COVID-19 pandemic. A new batch automation system enabled remote factory acceptance testing (FAT), reducing travel time and expenses.
Capabilities Demonstrated
- Reduced setup costs by centralizing FAT in one location
- Increased flexibility for testing and travel schedules.
Case Study
OEE/Downtime Monitoring and Reporting System for a Food & Beverage Plant
A large food production company wanted to be able to compare production performance (OEE / downtime) across manufacturing plants to facilitate continuous improvement and monitor efficiency.
Capabilities Demonstrated
- Single-application visibility into real-time business metrics
- Shift reports that can be reviewed at every shift change
Case Study
Manufacturing Support Equipment Upgrade to Improve Production Quality & Reduce Downtime
The quantity of dust at a consumer products client was impacting production quality and the downtime of the dust collector equipment was too high. The customer needed to replace their dust collectors for process and plant improvement.
Capabilities Demonstrated
- Reliable communication and mitigated downtime risk
- Central operator station established with integrated controls
Case Study
Factory Automation – Assembly Line Capacity Expansion
Automotive vehicle manufacturer needed to expand their assembly line capacity without bringing the existing line down for any significant period of time.
Capabilities Demonstrated
- Increased capacity by 50% with minimal downtime
- On-time startup of new factory
Case Study
Oil Delivery Control System Upgrade at a Baking Facility
Baked goods manufacturing facility was using equipment and controls that were obsolete, not maintainable and unreliable. A new control panel for the upgraded controls simplified maintenance.
Capabilities Demonstrated
- Increased uptime due to new hardware
- Reduced cost for component replacement and inventory
Case Study
Manufacturing Control System Upgrade – Batch Process Automation – Liquid Ingredients
A food manufacturer decided to automate a manual process as a continuous improvement initiative to save on physical labor and material handling costs while improving their supply chain.
Capabilities Demonstrated
- More consistent product produced
- Elimination of operator error
Case Study
Portable manufacturing system delivers multi-site production for a pharmaceutical company
A pharmaceutical manufacturing company needed a way to allow foreign manufacturers to formulate their vaccine in a way that they could ensure would comply with their manufacturing standards.
Capabilities Demonstrated
- Increased global market share for the vaccine product
Case Study
Multi-plant Control System Upgrade for Improved Production Capacity for a Specialty Chemical Plant
A specialty chemicals manufacturer of fuel additives needed to increase production capacity and improve the overall reliability of their system.
Capabilities Demonstrated
- Automated and updated equipment increased capacity by ~50%
- Improved overall quality – fewer batches out of tolerance
Case Study
Greenfield control system automation for automotive plant – paint process air houses
Automation system for greenfield automotive plant, focusing on paint process air houses and IT and OT convergence.
Capabilities Demonstrated
- Increased manufacturing capacity
- Improved manufacturing efficiency
About Us
Equipping Industrial Leaders with Smarter Solutions
SkyIO is driving the future of industrial innovation—one intelligent solution at a time. With deep domain expertise in manufacturing, we specialize in seamlessly integrating IT and OT systems to help our clients unlock greater productivity, safety and operational efficiency.
Built on a foundation of innovation, collaboration and knowledge, we don’t just deliver technology—we deliver transformation. Whether it’s optimizing plant-floor performance or enabling real-time decision-making through advanced automation, SkyIO’s software and consulting solutions are built to meet the challenges of today and the possibilities of tomorrow.
Resources & Insights
Expert perspectives on industrial innovation, IT/OT integration and more.
Stay ahead of the curve with curated insights, case studies and practical guidance from the front lines of digital transformation.
Ready to Transform Your Operations?
Cut through complexity and unlock smarter, safer, and more efficient performance.
