Fuel Smarter Industrial Growth

Accelerate agility, efficiency and resilience with intelligent automation and strategic industry-focused expertise.

Capabilities

Operational Technologies That Power Modern Manufacturing

SkyIO delivers a full spectrum of industrial automation and integration capabilities that are built to streamline operations, strengthen infrastructure and unlock data-driven performance. Whether upgrading legacy systems or enabling real-time visibility, intelligent tools enable you to operate smarter, faster and with greater resilience.

Services

Designed for Progress and Delivered with Precision

SkyIO’s services are engineered to keep your operations evolving—whether you’re scaling up, tightening compliance or driving plant-wide transformation. With deep field experience and executional precision, we make sure progress isn’t just planned—it’s delivered.

Industries

Custom Solutions Designed for Industry Needs

Every industry functions differently and faces distinctly different challenges. Whether it’s uptime, traceability, compliance or scale, SkyIO delivers automation, integration and insight to help manufacturers move faster, operate smarter and adapt confidently—no matter how complex or regulated the environment.

Featured Case Study

From Idea to Impact—See Smart Manufacturing in Action

Explore how SkyIO has delivered tailored automation and control solutions across various sectors. Each case study highlights our commitment to enhancing operational efficiency, ensuring safety and driving innovation.

Case Study

Enabling Remote Factory Acceptance Testing of an Automation System for a Specialty Chemicals Manufacturer

A specialty chemicals manufacturer needed to implement a new control system while social distancing during the COVID-19 pandemic. A new batch automation system enabled remote factory acceptance testing (FAT), reducing travel time and expenses.

Capabilities Demonstrated

  • Reduced setup costs by centralizing FAT in one location
  • Increased flexibility for testing and travel schedules.
View Case Study

Case Study

OEE/Downtime Monitoring and Reporting System for a Food & Beverage Plant

A large food production company wanted to be able to compare production performance (OEE / downtime) across manufacturing plants to facilitate continuous improvement and monitor efficiency.

Capabilities Demonstrated

  • Single-application visibility into real-time business metrics
  • Shift reports that can be reviewed at every shift change
View Case Study

Case Study

Manufacturing Support Equipment Upgrade to Improve Production Quality & Reduce Downtime

The quantity of dust at a consumer products client was impacting production quality and the downtime of the dust collector equipment was too high. The customer needed to replace their dust collectors for process and plant improvement.

Capabilities Demonstrated

  • Reliable communication and mitigated downtime risk
  • Central operator station established with integrated controls
View Case Study

Case Study

Factory Automation – Assembly Line Capacity Expansion

Automotive vehicle manufacturer needed to expand their assembly line capacity without bringing the existing line down for any significant period of time.

Capabilities Demonstrated

  • Increased capacity by 50% with minimal downtime
  • On-time startup of new factory
View Case Study
Upgrade to manufacturing support equipment to enhance quality, reduce downtime and optimize production.

Case Study

Oil Delivery Control System Upgrade at a Baking Facility

Baked goods manufacturing facility was using equipment and controls that were obsolete, not maintainable and unreliable. A new control panel for the upgraded controls simplified maintenance.

Capabilities Demonstrated

  • Increased uptime due to new hardware
  • Reduced cost for component replacement and inventory
View Case Study

Case Study

Manufacturing Control System Upgrade – Batch Process Automation – Liquid Ingredients

A food manufacturer decided to automate a manual process as a continuous improvement initiative to save on physical labor and material handling costs while improving their supply chain.

Capabilities Demonstrated

  • More consistent product produced
  • Elimination of operator error
View Case Study
Portable manufacturing system for multi-site production in pharmaceuticals, enabling process automation.

Case Study

Portable manufacturing system delivers multi-site production for a pharmaceutical company

A pharmaceutical manufacturing company needed a way to allow foreign manufacturers to formulate their vaccine in a way that they could ensure would comply with their manufacturing standards.

Capabilities Demonstrated

  • Increased global market share for the vaccine product
View Case Study
Multi-plant control system upgrade for a specialty chemical plant, enhancing production capacity

Case Study

Multi-plant Control System Upgrade for Improved Production Capacity for a Specialty Chemical Plant

A specialty chemicals manufacturer of fuel additives needed to increase production capacity and improve the overall reliability of their system.

Capabilities Demonstrated

  • Automated and updated equipment increased capacity by ~50%
  • Improved overall quality – fewer batches out of tolerance
View Case Study

Case Study

Greenfield control system automation for automotive plant – paint process air houses

Automation system for greenfield automotive plant, focusing on paint process air houses and IT and OT convergence.

Capabilities Demonstrated

  • Increased manufacturing capacity
  • Improved manufacturing efficiency
View Case Study

About Us

Equipping Industrial Leaders with Smarter Solutions

SkyIO is driving the future of industrial innovation—one intelligent solution at a time. With deep domain expertise in manufacturing, we specialize in seamlessly integrating IT and OT systems to help our clients unlock greater productivity, safety and operational efficiency.

Built on a foundation of innovation, collaboration and knowledge, we don’t just deliver technology—we deliver transformation. Whether it’s optimizing plant-floor performance or enabling real-time decision-making through advanced automation, SkyIO’s software and consulting solutions are built to meet the challenges of today and the possibilities of tomorrow.

Resources & Insights

Expert perspectives on industrial innovation, IT/OT integration and more.

Stay ahead of the curve with curated insights, case studies and practical guidance from the front lines of digital transformation.

Ready to Transform Your Operations?

Cut through complexity and unlock smarter, safer, and more efficient performance.

A&E Engineering and
Apex Manufacturing Are Now SkyIO.

The sky is no longer the limit. It's where we're headed.