IT/OT Integration for Smarter Industrial Operations

Intelligent Connectivity for Better Control

Drive Confident Decisions Through Connected Systems

When IT and OT systems work together, manufacturers gain faster insight, improved coordination and better performance.

SkyIO delivers the integration framework that powers connected, responsive, and efficient industrial environments.

Efficiency through integration

IT/OT Features That Power Enterprise-to-Edge Visibility

SkyIO’s IT/OT framework improves interoperability between control systems, enterprise software and cloud platforms to streamline data flow and reduce downtime.

Real-Time Data Exchange

Integrate MES, SCADA, ERP and sensors to enable real-time communication across systems—from plant floor across the enterprise.

Contextualized Analytics

Use synchronized data to generate insights and KPIs that reflect true operational performance and business impact.

Secure, Scalable Architecture

Build a future-ready foundation with IT/OT systems that support industrial cybersecurity, access control and system scalability.

Integrated Cloud, IoT & Sensors

Enable hybrid architectures that leverage cloud platforms and edge computing for efficient data processing and analysis.

How it Works

A Framework for Flexibility, Interoperability and Results

SkyIO’s IT/OT integration model brings together disparate systems to ensure data accuracy, reduced latency and improved decision-making at all levels.

Assessment & Architecture

Evaluate existing infrastructure and design secure, high-performance IT/OT frameworks aligned with your goals.

System Integration

Seamlessly connect PLCs, HMIs, SCADA, MES, ERP and cloud systems to ensure synchronized data and workflows.

Communication Protocols

Configure and standardize data communication using protocols like OPC UA, MQTT and Modbus.

Cybersecurity Readiness

Incorporate layered defenses, firewalls and segmentation to protect assets across IT and OT networks.

Deployment & Testing

Execute and validate IT/OT deployment to confirm performance, reliability and security.

Training & Support

Provide ongoing training and technical assistance to ensure teams can operate and optimize connected systems.

Unified for Impact

Custom IT/OT Solutions Designed for Industry Needs

SkyIO’s IT/OT solutions are tailored to the demands of each industry to enable safer, faster and smarter operations.

Chemical

Integrate lab systems, batch tracking and regulatory data to meet compliance and reporting demands.

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Food & Beverage

Connect quality checks, traceability systems and ERP to reduce risk and maintain uptime.

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Consumer Packaged Goods (CPG)

Align packaging line data with demand planning tools to boost agility.

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Power & Energy

Monitor generation and transmission assets through unified control and analytics.

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Semiconductor

Link fab and sub-fab systems with enterprise MES to support cleanroom precision.

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Building Materials

Enable remote diagnostics, performance reporting and centralized control.

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Pharmaceutical

Ensure data integrity across validated systems and electronic batch records.

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Mining

Coordinate heavy equipment, safety systems and production tracking from a single platform.

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Case Study

Enabling Remote Factory Acceptance Testing of an Automation System for a Specialty Chemicals Manufacturer

A specialty chemicals manufacturer needed to implement a new control system while social distancing during the COVID-19 pandemic. A new batch automation system enabled remote factory acceptance testing (FAT), reducing travel time and expenses.

Capabilities Demonstrated

Reduced setup costs by centralizing FAT in one location
Increased flexibility for testing and travel schedules.

View Case Study

FAQs

Explore the most common questions manufacturers ask about IT/OT integration—what it does, how it impacts operations and why it’s essential to future-ready manufacturing.

What is IT/OT integration?

Capabilities, IT/OT

IT/OT integration is the unification of business (IT) systems with operational (OT) systems like SCADA, PLCs and MES to enable real-time data sharing.

What challenges does IT/OT solve?

Capabilities, IT/OT

It addresses data silos, improves visibility, reduces response time, and enables better enterprise-level decision-making.

Is IT/OT secure?

Capabilities, IT/OT

Yes. SkyIO includes security by design, leveraging best practices in segmentation, firewalling and access control.

What systems can be integrated?

Capabilities, IT/OT

SkyIO integrates ERP, MES, SCADA, PLCs, HMIs, historians, and cloud platforms—ensuring all layers of your architecture communicate effectively.

How long does an IT/OT integration project take?

Capabilities, IT/OT

Timelines vary by system complexity and scope, but most integrations range from a few weeks to several months, depending on readiness and scale.

Do I need to replace my existing systems?

Capabilities, IT/OT

Not necessarily. SkyIO often works with existing infrastructure—extending its value through thoughtful integration, not forced replacement.

Let’s Connect Your Operations

Discover how SkyIO’s IT/OT expertise can unify your data, modernize your systems and elevate your manufacturing processes.

Comprehensive Automation & Engineering Services

IT/OT Integration for Manufacturing

Drive Confident Decisions Through Connected Systems