Design Infrastructure for Automation Success
Align Engineering with Automation Strategy
SkyIO bridges mechanical and control systems early in design, ensuring that layout, flow and automation integrate seamlessly.
Improve Safety, Uptime and Long-Term Scalability
From utility routing to equipment footprints, our designs help you build smarter and avoid costly redesigns later.
Design for Industrial Performance
Key Features of Process and Mechanical Design
SkyIO combines deep mechanical engineering experience with system integration expertise to design solutions that operate reliably, safely and in sync with automation.
Integrated Design Approach
We connect piping, mechanical layout and automation early to reduce silos and ensure systems work together in the field.
Utility Planning & Routing
Plan air, water, gas, electrical and data infrastructure according to process needs to simplify installation and future expansion.
Process Flow and P&ID Development
Generate clear process diagrams and system documentation aligned with control system logic and performance goals.
Modular & Skid-Based Designs
Design pre-assembled modules and equipment skids to minimize install time and maximize shop testing.
Safety-Centered Engineering
Design layouts and systems with physical and process safety at the forefront, including access, containment and venting.
Standards Compliance
Ensure design meets OSHA, ASME and local industrial codes and are backed by stamped drawings and validation support.
Comprehensive Mechanical and Process Design Capabilities
We deliver engineering packages that align with automation goals, streamlining procurement, installation and commissioning.
Process Design
- System flow diagrams
- P&ID creation
- Equipment sizing
- Process control alignment
Mechanical Layout
- Equipment placement plans
- Space utilization analysis
- Access and egress planning
- Modular design layouts
Utility Coordination
- Estimate expected utility demand
- Check against existing utility spare capacity
- Coordinate tie-ins
Skid & Module Design
- Frame and base layouts
- Pre-wired and pre-plumbed designs
- Control cabinet integration
- Shop FAT coordination
Drawing & Documentation Packages
- Construction documents
- Fabrication drawings
- BOM generation
Regulatory & Safety Compliance
- PSM & HAZOP
- Overpressure protection design & revalidation
- Emission estimate for permitting
Designed to Perform. Built to Last.
Proven Process for Integrated Engineering
SkyIO’s structured design approach reduces surprises in the field. It supports automation goals, safety needs and project schedules.
Site & Scope Review
Evaluate layout constraints, existing systems and process requirements to define scope and interfaces.
Concept Design and P&ID
Develop early layouts, system flow diagrams and P&IDs to establish design intent and coordination.
Detailed Design & Layouts
Produce 2D and 3D mechanical drawings, utility plans and module designs ready for procurement.
Safety & Standards Alignment
Validate layouts, clearances and specifications against code and safety standards.
Documentation & BOM Generation
Compile full design packages, bill of material lists and procurement-ready files.
Construction & Commissioning Support
Provide shop and field support for build, FATs, install validation and startup coordination.
FAQs
Learn how SkyIO’s process and mechanical design services reduce project risk, improve outcomes and support faster commissioning.
What industries does SkyIO support?
- Process & Mechanical Design, Services
SkyIO serves chemical, food & beverage, consumer packaged goods (CPG), power & energy, semiconductor, building materials, pharmaceutical, mining, and other industries with complex process and layout needs.
Does SkyIO provide stamped drawings?
- Process & Mechanical Design, Services
Yes. We can deliver stamped packages aligned with jurisdictional and code requirements.
How does SkyIO coordinate with automation?
- Process & Mechanical Design, Services
Our mechanical and process design teams work hand-in-hand with controls engineers to align logic, layout, and I/O.
What tools does SkyIO use?
- Process & Mechanical Design, Services
We use AutoCAD, SolidWorks, and other tools to produce 2D/3D models and fabrication packages.
Can SkyIO support brownfield retrofits?
- Process & Mechanical Design, Services
Absolutely. We survey existing systems and design modifications that minimize downtime and space impact.
Does SkyIO offer field support?
- Process & Mechanical Design, Services
Yes. We support construction, FAT, install and startup to ensure designs work exactly as intended.
Ready to Build it Right the First Time?
Partner with SkyIO to design industrial systems that align with automation, simplify installation and scale with your operation.