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Case Studies: Proven Success in Industrial Automation

Discover how SkyIO’s solutions have driven measurable impact across industries—from increased productivity to smarter, more connected operations.

From Manual Movement to Autonomous Material Flow

Sun Chemical had AGVs ready across three warehouses but no system to dispatch them. SkyIO integrated SAP Warehouse Management with the plant floor using Ignition and Sepasoft, which automated material flow from receiving to shipping. Transfer orders now run automatically, and coordinators track every AGV delivery in real time.
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Five Sites. Four Countries. One Standard.

A global data center operator set out to run every legacy site on one corporate SCADA architecture. Here's how they got there
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Photo of black and white spotted cow on in field with tags on ears

From White Board to Successful Execution

When a large-scale dairy operation set out to expand across 100 square miles, the plan existed only in whiteboard sketches and diagrams. Disconnected legacy control systems made scaling even harder. SkyIO stepped in to turn the concept into a unified, PlantPAx-ready system.
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  • Batch Process Automation, Food & Bev, IT-OT, MES
beer in glass at brewery

From Paper Logs to Real-Time Genealogy

To help a major global beverage producer overcome the limitations of manual, paper-based tracking, SkyIO implemented a specialized MES layer that unified the brewery's SAP, MES, and PCS 7 systems into a single, governed data flow. This transformation eliminated disconnected Excel sheets and handwritten logs, providing the manufacturer with 100% end-to-end material traceability and an AI-ready, orchestrated IT/OT environment.
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  • Consumer Goods, IT-OT

A Clearer View of Production: Turning Data Challenges into Operational Momentum

Rockline partnered with SkyIO to elevate production visibility and bring greater clarity to plant-floor operations. Through a secure, scalable data platform, they gained real-time insights and streamlined reporting — creating new opportunities for smarter decisions and continuous improvement. Discover how the right data foundation can unlock operational momentum.
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  • Batch Process Automation, Chemical, Industrial Control Systems, IT-OT

Enabling Remote Factory Acceptance Testing of an Automation System for a Specialty Chemicals Manufacturer

A specialty chemicals manufacturer needed to implement a new control system while social distancing during the COVID-19 pandemic. A new batch automation system enabled remote factory acceptance testing (FAT), reducing travel time and expenses.
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Ready to See What’s Possible?

Whether you’re modernizing legacy systems or scaling new operations, SkyIO can help you achieve meaningful results.
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