Turn Data into Action with Real-Time MES Control
Improve Production Visibility
SkyIO’s MES solutions help operators, engineers and managers track every step of the production process in real time—from raw material to finished product.
Eliminate Paper and Manual Data Entry
With digital records and automated workflows, MES reduces the burden of paperwork, increases accuracy and ensures data is always up to date.
Execution You Can See—and Rely On
Key Features of MES for Visibility, Compliance and Growth
SkyIO implements MES platforms tailored to your plant’s goals. We connect your people, data and equipment with systems that are scalable, secure and smart.
End-to-End Batch Tracking
Digitally capture process data and material usage from start to finish, ensuring compliance and fast root cause analysis.
Real-Time KPI Monitoring
Track production efficiency, yield and OEE with role-based dashboards that support fast, informed decisions
Quality Management Integration
Catch issues early and document every check with MES-integrated quality workflows, hold logic and alerts.
Paperless Compliance
Replace manual logs with electronic batch records and built-in audit trails that meet industry regulations.
System Interoperability
Connect MES with SCADA, ERP, LIMS and historian systems to create a unified digital environment.
Scalable Frameworks
Deploy flexible MES architectures that grow with your facility—from a single line to enterprise-wide execution.
MES Tools That Support Operational Excellence
SkyIO delivers the MES modules, integration services and support you need to gain real-time production insights and drive continuous improvement.
Work Order Management
- Dispatch and execute orders
- Real-time status updates
- Priority and batch sequencing
- Operator instructions
Track & Trace
- Auto-logged process steps
- Signature capture
- Material usage logging
- Timestamped events
- Digital Batch Records (EBR)
Quality & Hold Management
- In-process quality checks
- Defect tracking and alerts
- Hold and release logic
- Integrated inspection workflows
OEE & Performance Monitoring
- Availability, performance and quality tracking
- Root cause visibility
- Customizable dashboards
- Trend and shift analytics
System Integration
- PLC and SCADA interface
- ERP and LIMS linkage
- Cloud and on-prem support
- Middleware/API flexibility
Reporting & Compliance
- Real-time and historical reports
- Role-based data access
- 21 CFR Part 11 support
- Audit-ready documentation
Execution Systems Delivered with Confidence
MES Integration and Execution
From defining use cases and workflows to integrating systems and training your team for smooth adoption, our process ensures MES success.
Operational Review
Assess production workflows, system readiness and data capture needs to inform MES design and integration.
MES Architecture Design
Define system structure, data flows and modules that align with your compliance and visibility goals.
Integration & Configuration
Connect MES to existing systems, build custom logic and configure user views, reports and role-based permissions.
Testing & Validation
Ensure MES meets functional and compliance requirements with test protocols, batch trials and documented results.
Training & Documentation
Equip your team with SOPs, digital training tools and change management support.
Go-Live Support
Provide commissioning, troubleshooting and post-launch tuning to ensure system stability and ROI.
Case Study
Factory Automation – Assembly Line Capacity Expansion
Automotive vehicle manufacturer needed to expand their assembly line capacity without bringing the existing line down for any significant period of time.
Capabilities Demonstrated
- Increased capacity by 50% with minimal downtime
- On-time startup of new factory
FAQs
Explore answers to MES deployment questions—how systems work, how they connect and what to expect during implementation with SkyIO.
What is MES?
- MES, Services
A Manufacturing Execution System (MES) tracks, controls and documents production in real time. It links people, machines and data.
Can MES replace paper logs?
- MES, Services
Yes. MES digitizes batch records, operator logs and quality documentation to improve accuracy and speed.
Will MES integrate with my ERP?
- MES, Services
Absolutely. SkyIO configures bi-directional links between MES and ERP for work orders, inventory and production data.
How long does deployment take?
- MES, Services
Typical MES projects range from 12–20 weeks depending on complexity, scope and integration needs.
What regulations does MES support?
- MES, Services
MES can support GMP, 21 CFR Part 11, ISO and other industry standards through structured data capture and traceability.
What happens after go-live?
- MES, Services
SkyIO provides monitoring, optimization and ongoing support to help your MES evolve with your operations.
Ready to Take Control of Production?
SkyIO’s MES deployment services simplify execution, ensure traceability, and give you the tools to drive smarter manufacturing.