Safer Systems Without Slow Downs
Risk Reduction that Scales
SkyIO helps manufacturers proactively identify hazards and implement scalable safeguards that evolve with your operations.
Compliance You Can Trust
We align machine and process safety solutions with ISO 13849, IEC 62061 and OSHA regulations—simplifying documentation and validation.

Safer by Design. Smarter by Default.
Key Safety Services That Protect People and Processes
SkyIO combines functional safety engineering with real-world operations knowledge to deliver systems that safeguard workers and keep production moving.
Functional Safety Design
We evaluate system hazards and implement control architectures with performance levels that match risk.
Risk Assessments & Audits
Identify and prioritize hazards through formal assessments, machine reviews and documented gap analysis.
Machine Guarding & Interlocks
Implement physical and logic-based safety systems—light curtains, area scanners, door interlocks and more.
Safety PLC Programming
Develop validated logic that supports safe equipment operation and fail-safe response to faults.
Compliance Documentation
Create safety requirement specs (SRS), risk matrices, validation protocols and maintenance guidelines.
Validation & Commissioning
Test and confirm that safety systems perform as designed, including input/output checks and stop time measurements.
Safety Services that Ensure Industrial Compliance
SkyIO delivers comprehensive safety services to ensure your equipment, teams and facilities meet performance goals safely and reliably.
Hazard & Risk Assessments
- On-site machine evaluations
- Process safety analysis
- Risk scoring and prioritization
- Mitigation planning
Functional Safety Design
- Safety circuit development
- Performance level calculations
- Two-channel architecture
- Redundant component selection
Safety Device Integration
- Light curtains and scanners
- Emergency stops
- Pressure mats and interlocks
- Guard lock switches
Safety PLC Programming
- Safe state logic
- Emergency stop integration
- Fault diagnostics
- Restart sequencing
Validation & Testing
- Functional safety testing
- Stop time measurement
- Diagnostic checks
- Reset and override testing
Training & Documentation
- Operator safety training
- Maintenance SOPs
- System drawings and specs
- Regulatory reporting support
Mitigate Risk. Maintain Momentum.
A Structured Path to Safer Industrial Automation
SkyIO partners with your team to evaluate risks, implement safeguards and validate systems to keep people protected and production flowing.
Discovery & Scope Definition
Understand operational hazards, current systems and safety objectives.
Risk Assessment & Planning
Conduct formal risk scoring and create mitigation roadmaps based on regulatory standards.
Design & Device Specification
Engineer safety systems with properly rated components and performance-level calculations.
Programming & Integration
Develop and integrate logic for safety PLCs, interlocks and emergency stops.
Commissioning & Validation
Perform functional safety tests, input/output checks and final system validation.
Training & Ongoing Support
Deliver documentation, train operators and maintenance teams, and provide lifecycle system support.
FAQs
Find answers to key questions about machine safety systems, compliance requirements and how SkyIO helps mitigate risk without disrupting operations.
What is functional safety?
- Safety, Services
Functional safety ensures that equipment operates safely under fault conditions using control systems like safety PLCs, interlocks and logic circuits.
What standards apply to machine safety?
- Safety, Services
Common frameworks include ISO 13849, IEC 62061, OSHA regulations and NFPA 79.
What’s the difference between risk assessment and safety validation?
- Safety, Services
Assessment identifies risks and needed protections; validation confirms that implemented systems perform correctly and meet standards.
Can safety systems be retrofitted?
- Safety, Services
Yes. SkyIO provides assessments and retrofits to bring existing machines into compliance with minimal downtime.
Does SkyIO provide documentation for audits?
- Safety, Services
Absolutely. We generate system drawings, test records, risk analyses and SRS documents tailored for audit review.
Will safety systems affect productivity?
- Safety, Services
Not when designed well. SkyIO prioritizes safeguards that protect without hindering access, speed or usability.
Ready to Strengthen Industrial Safety?
SkyIO’s safety services help you meet compliance standards, reduce risk and maintain productivity—today and in the future.