Purpose-Built for Building Materials Manufacturing
Tackle Dust, Downtime and Product Variability Head-On
Cement, gypsum, glass, insulation and asphalt operations face harsh conditions and high production demands. SkyIO supports uptime, precision and environmental compliance with proven automation and integration expertise.
Control Material Flow and Batch Consistency
Achieve formulation accuracy, uniform mixing and temperature control with PLCs, drives and process instrumentation.
Maximize Equipment Uptime
Prevent unplanned downtime with real-time data visibility, remote diagnostics and predictive maintenance tools.
Improve Safety and Emissions Compliance
Automate dust collection, ventilation and safety interlocks to meet OSHA and environmental standards.
Automation Capabilities for Harsh Plant Environments
SkyIO’s integrated capabilities are tailored for heavy-duty, continuous operations in the building materials sector.
Core Capabilities for Building Materials Manufacturing
- IT/OT Integration for seamless process data exchange
- SCADA/HMI systems for real-time plant visibility
- MES for batch control and digital recordkeeping
- PLCs and Drives for robust, flexible control
- Industrial Networking for secure system communication
- Database & Reporting for compliance documentation
Tailored Services for Building Materials Production
Support for Every Stage of Your Automation Journey
Whether upgrading kiln controls or adding new production lines, SkyIO brings expertise across all phases of automation in building materials manufacturing.
Batch Process Automation
Ensure recipe accuracy and consistency in bulk material handling and blending.
Factory Automation
Coordinate machine operations and material flow across continuous or batch-based production.
Manufacturing Cloud
Gain visibility into plant performance, downtime tracking and quality trends across the organization.
RTLS & RFID Deployment
Track raw material inputs, product packaging and maintenance tools in real time.
MES Deployment
Digitize production orders, track performance and create electronic batch records.
Industrial Networking & Cybersecurity
Deploy ruggedized networking for demanding environments with secure remote access.
Safety Services
Design and validate machine safety systems that reduce risk in dusty or abrasive processes.
Process & Mechanical Design
Develop integrated process designs that optimize flow, control and energy usage.
Continuous Improvement Consulting and Implementation
Apply lean and Six Sigma principles to reduce material waste and improve OEE.
Project Management
Support greenfield builds and retrofits with experienced controls and integration oversight.
Support & Maintenance Services
Maintain system reliability with proactive service, support and lifecycle planning.
Panel Shop
Get durable, reliable UL-certified panels engineered for heavy-duty building materials manufacturing environments.
Resources & Insights
Get the Latest on Building Materials Industry Automation
Learn how industrial control and automation solutions help producers minimize downtime and improve quality in challenging production environments.
Need a Smarter Approach to Plant Efficiency?
SkyIO brings specialized tools and experience to tackle your building and construction materials production, safety and quality challenges head-on.
